INOXPA USA, INC

Plano

TX 75074, USA

HTST Pasteurizer

Pasteurisation of liquid and low-viscosity foods 

High-Temperature-Short-Time (HTST) thermal treatment, also named pasteurisation, is a processing technology based on the effect that the exposure to high temperature (70-100°C) for a certain time (15-300 sec.) has on food products. Such thermal treatment is employed to eliminate pathogens, to make the product safe for consumption and extend its shelf life.

Microorganisms and enzymes that are responsible for food spoilage are either destroyed or deactivated even though most bacteria spores can be only killed by higher temperature, using UHT processing technology.

Request information

HTST Pasteurizer

Operating principle

Pasteurisation is carried out by heating the product through plate or tubular heat exchangers. Normally, plate heat exchangers are used for liquid products while tubular exchangers are employed for the treatment of viscous products or products containing suspended solids.

The product is heated in high efficiency, multiple-sections heat exchangers up to the pasteurization temperature, to allow heat recovery hence considerable energy saving. It is then maintained at the pasteurisation temperature for a certain time, typically from 15 up to 300 sec., depending on process requirements.

Careful design guarantees a gentle treatment of the product while maximising energy recovery and increase C.I.P. washing efficiency.
The pasteuriser can be designed for multiple thermal programs to allow the processing of milk for the production of different dairy products (i.e. market milk, cheese, fermented products, etc.).

The heating of the product can be through either steam, hot water or resistors, to adapt the plant to the existing/available conditions.
Pasteurisers can be provided with or prepared for the integration of centrifugal separators, deaerators, and homogenisers to satisfy any process requirement.

Design and features

Layout: modular and compact skid-mounted units on height-adjustable feet, with built-in power and control switchboard contained in a stainless-steel cabinet.

Heat exchangers: plate or tubular heat exchangers, available in various configurations to meet the widest range of process requirements.

Product pump: wide selection of sanitary pumps (centrifugal, lobe, progressive cavity) to guarantee the best possible product handling.

Temperature program: each pasteuriser can be designed to operate one or more, different temperature programs, based on process requirements.

Pasteurisation temperature: automatically controlled.

Automation: different levels of automation, from basic systems to fully automated solutions with possibility of integration with the existing plant control system. Remote monitoring and control options.

 

Suitable for: milk, cream, ice cream mix, dairy and vegan desserts, fruit juices, concentrated fruit juices, plant-based drinks and, in general, all liquid and low-viscosity food products.

Typical process temperature range: 70°C – 100°C, according to process requirements.

Typical temperature holding time: 15 sec. – 300 sec, according to process requirements.

Heating mode: indirect, through plate or tubular heat exchangers.

Power supply: 3-phase; consumption based on plant capacity.

Heating media: heating by hot water, to guarantee gentle heating of the product. The hot water required to achieve the pasteurisation temperature can be obtained directly from the boiler or heated by steam or electrical resistors and circulated in a closed circuit; utilities consumption based on temperature program and capacity.

Heat recovery: Up to 95%, based on temperature program.

Cooling media: tower water, mains water, chilled water, according to the required temperature program; consumption based on cooling media temperature, cooling requirements and plant capacity.

Compressed air: 6-8 bar; consumption based on plant design.

Materials

Parts in contact with the product AISI 316L / AISI 304
Control cabinet AISI 304
Skid, frames and supports AISI 304
Gaskets in contact with the product EPDM
Pumps’ mechanical seals C/SiC/EPDM
Surface finish Ra ≤ 0,8 µm

Options

  • Homogeniser: high-pressure, one or two-stage homogeniser, to evenly disperse the fat globules and/or fine solid particles contained in the product, to reduce the risk of phase splitting and sedimentation in the packages.
  • Centrifugal separators: clarifiers, bacteria clarifiers and cream separators can be integrated with the pasteurisers, based on process requirements.
  • Deaerator: vacuum deaerator, to be integrated in the pasteuriser’s skid; it allows the removal from the product of undesirable gases causing unpleasant odour and oxidation. The aromatic fractions that are also separated, can be recovered through condensation and reintroduced into the product.
  • Mixing stations: powder-liquid or liquid-liquid mixing stations for the dosing and the perfect blending of the ingredients required by the recipe of the product to be pasteurized.
  • Dedicated CIP: dedicated CIP automated system to allow the independent CIP operation for the pasteuriser.
  • Directive 92/46/CEE: pasteurisers for the Dairy Industry can be provided with the necessary automated controls to comply with the EU Directive 92/46/CEE.

Documents

Operating principle

Pasteurisation is carried out by heating the product through plate or tubular heat exchangers. Normally, plate heat exchangers are used for liquid products while tubular exchangers are employed for the treatment of viscous products or products containing suspended solids.

The product is heated in high efficiency, multiple-sections heat exchangers up to the pasteurization temperature, to allow heat recovery hence considerable energy saving. It is then maintained at the pasteurisation temperature for a certain time, typically from 15 up to 300 sec., depending on process requirements.

Careful design guarantees a gentle treatment of the product while maximising energy recovery and increase C.I.P. washing efficiency.
The pasteuriser can be designed for multiple thermal programs to allow the processing of milk for the production of different dairy products (i.e. market milk, cheese, fermented products, etc.).

The heating of the product can be through either steam, hot water or resistors, to adapt the plant to the existing/available conditions.
Pasteurisers can be provided with or prepared for the integration of centrifugal separators, deaerators, and homogenisers to satisfy any process requirement.

Materials and Options

Parts in contact with the product AISI 316L / AISI 304
Control cabinet AISI 304
Skid, frames and supports AISI 304
Gaskets in contact with the product EPDM
Pumps’ mechanical seals C/SiC/EPDM
Surface finish Ra ≤ 0,8 µm

  • Homogeniser: high-pressure, one or two-stage homogeniser, to evenly disperse the fat globules and/or fine solid particles contained in the product, to reduce the risk of phase splitting and sedimentation in the packages.
  • Centrifugal separators: clarifiers, bacteria clarifiers and cream separators can be integrated with the pasteurisers, based on process requirements.
  • Deaerator: vacuum deaerator, to be integrated in the pasteuriser’s skid; it allows the removal from the product of undesirable gases causing unpleasant odour and oxidation. The aromatic fractions that are also separated, can be recovered through condensation and reintroduced into the product.
  • Mixing stations: powder-liquid or liquid-liquid mixing stations for the dosing and the perfect blending of the ingredients required by the recipe of the product to be pasteurized.
  • Dedicated CIP: dedicated CIP automated system to allow the independent CIP operation for the pasteuriser.
  • Directive 92/46/CEE: pasteurisers for the Dairy Industry can be provided with the necessary automated controls to comply with the EU Directive 92/46/CEE.

Document № FTsolHTST_ES
Title HTST Pasteurización de alimentos líquidos y de baja viscosidad
File type .pdf
    Download
  • E-mail
Document № FTsolHTST_EN
Title HTST Pasteurisation of liquid and low-viscosity foods
File type .pdf
    Download
  • E-mail
Document № FTsolHTST_FR
Title HTST Pasteurisation des aliments liquides et à faible viscosité
File type .pdf
    Download
  • E-mail
Document № FTsolHTST_IT
Title HTST Pastorizzazione di alimenti liquidi o a bassa viscosità e bevande
File type .pdf
    Download
  • E-mail
Document № FTsolHTST_DE
Title HTST Pasteurisierung von flüssigen Lebensmitteln und Lebensmitteln mit geringer Viskosität
File type .pdf
    Download
  • E-mail
Document № FTsolHTST_RU
Title HTST Пастеризация жидких и маловязких пищевых продуктов
File type .pdf
    Download
  • E-mail

Cookies Policy

This website uses cookies. We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. We also share information about your use of our site with our social media, advertising and analytics partners who may combine it with other information that you’ve provided to them or that they’ve collected from your use of their services. However, blocking some types of cookies may affect your experience on the site and the services we can offer. Cookies policy page

Allow selection
Necessary (2)
Preferences (0)
Statistics (7)
Marketing (11)
About cookies

Necessary cookies help make a website usable by enabling basic functions like page navigation and access to secure areas of the website. The website cannot function properly without these cookies.

Preference cookies enable a website to remember information that changes the way the website behaves or looks, like your preferred language or the region that you are in.

Statistic cookies help website owners to understand how visitors interact with websites by collecting and reporting information anonymously

Marketing cookies are used to track visitors across websites. The intention is to display ads that are relevant and engaging for the individual user and thereby more valuable for publishers and third party advertisers.

Name Provider Purpose Expiry Type
cc_cookie_accept www.inoxpausa.com Stores the user's cookie consent state for the current domain 1 year HTTP
PHPSESSID www.inoxpausa.com Preserves user session state across page requests. Session HTTP
collect Google Used to send data to Google Analytics about the visitor's device and behavior. Tracks the visitor across devices and marketing channels. Session Pixel
_ga Google Registers a unique ID that is used to generate statistical data on how the visitor uses the website. 2 years HTTP
_ga_# www.inoxpausa.com Used by Google Analytics to collect data on the number of times a user has visited the website as well as dates for the first and most recent visit. 2 years HTTP
_gat_ Google Used by Google Analytics to throttle request rate 1 day HTTP
_gid Google Registers a unique ID that is used to generate statistical data on how the visitor uses the website. 1 day HTTP
fr Facebook Registers a unique ID that is used to generate statistical data on how the visitor uses the website. 3 months HTTP
_fbp Facebook Registers a unique ID that is used to generate statistical data on how the visitor uses the website. 3 months HTTP
IDE Google Used by Google DoubleClick to register and report the website user's actions after viewing or clicking one of the advertiser's ads with the purpose of measuring the efficacy of an ad and to present targeted ads to the user. 1 year HTTP
ads/ga-audiences Google Used by Google AdWords to re-engage visitors that are likely to convert to customers based on the visitor's online behaviour across websites. Session Pixel
VISITOR_INFO1_LIVE YouTube Tries to estimate the users' bandwidth on pages with integrated YouTube videos. 179 days HTTP
YSC YouTube Registers a unique ID to keep statistics of what videos from YouTube the user has seen. Session HTTP
yt-remote-cast-installed YouTube Stores the user's video player preferences using embedded YouTube video. Session HTML
yt-remote-connected-devices YouTube Stores the user's video player preferences using embedded YouTube video. Persistent HTML
yt-remote-device-id YouTube Stores the user's video player preferences using embedded YouTube video. Persistent HTML
yt-remote-fast-check-period YouTube Stores the user's video player preferences using embedded YouTube video. Session HTML
yt-remote-session-app YouTube Stores the user's video player preferences using embedded YouTube video. Session HTML
yt-remote-session-app YouTube Stores the user's video player preferences using embedded YouTube video. Session HTML
yt-remote-session-name YouTube Stores the user's video player preferences using embedded YouTube video. Session HTML
Cookies are small text files that can be used by websites to make a user's experience more efficient. The law states that we can store cookies on your device if they are strictly necessary for the operation of this site. For all other types of cookies we need your permission. This site uses different types of cookies. Some cookies are placed by third party services that appear on our pages. You can at any time change or withdraw your consent from the Cookie Declaration on our website. Learn more about who we are, how you can contact us and how we process personal data in our Privacy Policy. Please state your consent ID and date when you contact us regarding your consent.